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Pugsley Gen. 2

Pugsley Gen. 2

⚠️ WARNING: This product can expose you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

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Setting the Bar for Fat Tire Expedition Bikes

Maximalist off-road tourists, explorers looking to get off the beaten path, and survivalists for whom being stranded isn’t an option will all appreciate Pugsley’s wide footprint, long and stable wheelbase, and plethora of accessory mounts.

Since way back in twenty-aught-three, Pugsley has seen it all: intercontinental bikepacking trips, bushwhacking at its finest, mirages in the desert, and countless souls taking on the Arrowhead 135 ultra-endurance race. It’s seen some, shall we say, sticky situations, but it always finds its way out. Its proven track record gives it the calling card as the quintessential fat tire expedition bike.

“Any bike will get you out there. Pugsley will get you home.”

  • 135mm-space offset fork allows wheel swapability when the shit really hits the fan (and it will someday, trust us)
  • Every accessory barnacle you could ever need
  • 142 x 12mm-spaced rear dropout with a dedicated Rohloff torque arm slot
  • Clearance for 26" x 4.8" tires in the frame (with drivetrain restrictions), 26" x 4.3" tires in the fork

Specifications

Geometry

Geometry Diagram
XS SM MD LG XL
Reach 385 390 405 420 436
Stack 572.5 586.5 600 615 629
Head Tube Angle 69.5° 69.5° 69.5° 69.5° 69.5°
Head Tube Length 100 115 130 145 160
Seat Tube Length 326.5 376.5 427 478 529
BB Drop 65 65 65 65 65
Wheelbase 1076 1085.7 1106.4 1127.1 1147.8
Chainstay Length 460 460 460 460 460
Top Tube Length, Actual 552.9 558.1 573 591.3 613
Top Tube Length, Effective 560 580 600 620 640
Seat Tube Angle 73.0° 72.0° 72.0° 72.0° 72.0°
Standover Height 733.5 762 793.5 825.5 857
Stem Length 70 70 80 90 100
Stem Angle
Handlebar Width 685 685 735 735 735
Crank Length 170 170 175 175 175
Fork Length 447 447 447 447 447
Fork Rake 43 43 43 43 43

Frame Specs

  • Frame Construction: 4130 Chromoly, Natch tubing, double-butted main triangle, TIG welded, ED coated
  • Fork Construction: 4130 Chromoly, Natch tubing, double-butted tapered fork blades, TIG welded, ED coated
  • Rear Dropout Configuration: Horizontal slotted with optional vertical dumpout
  • Rear Hub Spacing: 12 x 142mm (17.5mm Offset) (axle not included) 10 x 135mm with Surly 10/12 Adapter Washers (included)
  • Front Hub Spacing: 10 x 135mm (17.5mm Offset)
  • Rear Brake: Disc - 51mm I.S. (160mm max rotor) [5]
  • Front Brake: Disc - 51mm I.S. (203mm max rotor)
  • Head Tube: Ø34mm
  • Steerer Tube: Ø28.6mm (1-1/8")
  • Crown Race: Ø30mm (1-1/8")
  • Stock Headset Upper (S.H.I.S.): EC34/28.6
  • Stock Headset Lower (S.H.I.S.): EC34/30
  • Seat Collar: Ø30mm
  • Seatpost: Ø27.2mm
  • Front Derailleur (Clamp): High direct mount top-pull (Ø28.6mm) 39.5mm offset adapter (not included)
  • Max Chainring (CL)[3]: 1x (Fat bike 170): 36T 2x (Fat bike 170): 28/36T
  • Bottom Bracket: 100mm threaded (1.37" x 24TPI)
  • Tire Clearance Frame [1]/[2]: 26 x 4.8" (rear axle position) 26 x 3.8" (front axle position) 29 x 3.0"
  • Tire Clearance Fork [1]: 26 x 4.3" 29 x 3.0"
  • Rigid Fork Spec: 447 x 43mm
  • Max Suspension Fork Length [4]: N/A
  • Bottle Mounts Frame: 2 Three-Pack (XS) 1 Standard + 2 Three-Pack (S - XL)
  • Bottle Mounts Fork: 2 Three-Pack
  • Rack Mounts Frame: Yes (upper and lower threaded)
  • Rack Mounts Fork: Yes (upper, lower, and mid-blade threaded)
  • Fender Mounts Frame: Yes
  • Fender Mounts Fork: Yes
  • Other Features: Dedicated Rohloff cable routing and mount for OEM 2 axle plate

[1] Different tire and rim combinations will result in different clearances.  
[2] Depending on drivetrain configuration, tire clearance may be limited by the chain and not frame.
[3] Listed chainring clearance is worst case scenario.  Clearances vary widely depending on components and configurations.
[4] Suspension fork length listed at full extension (not at sag) 
[5] Rear disc brake requires Surly’s proprietary brake mount adapter.